the Sub · system
A DIY oil + external-bladder buoyancy engine (VBS): a self-locking leadscrew pushes oil to an external bladder to change displacement — slow, efficient depth changes and soft landings, holding depth at zero power. No seawater ever touches the hull.
Type (locked): an oil + external-bladder buoyancy engine, pressure-tolerant. A leadscrew-driven piston pushes hydraulic oil from a dry 1-atm reservoir out to an external bladder in a free-flooding section. Bladder inflates -> more displaced volume -> rise; retract -> sink / land. The oil is a sealed loop, so seawater never enters the hull and no sliding seal touches seawater. A self-locking ACME screw holds buoyancy at zero power.
A stuck or leaked VBS is not fatal - the independent drop-weight + potted timer surface the vehicle regardless. Trim slightly positive at rest so loss of power floats her up. A piston-seal failure leaks oil into the isolated module, not seawater into the hull.
Design now, build after the first thruster-only wet tests - so bore, stroke, and force are sized from *measured* trim, not guessed. Bench-cycle dry -> shallow-tank buoyancy swing -> pressure-test bladder/penetrator/cylinder to >1.5x depth -> tune the depth-hold loop on the tether.
| VBS leadscrew | ACME leadscrew + anti-backlash bronze/Delrin nut (~8mm, ~300mm stroke, small lead) | Arrived |
| VBS motor | NEMA23 stepper (or geared BLDC) — 2 N·m recommended, NOT 1 N·m | Arrived |
| VBS cylinder + piston | Oil cylinder — 100 mL stainless steel syringe (316 SS, PTFE/Chemraz seals) | Planned |
| VBS external bladder | External bladder ~0.2 L — fiber-reinforced elastomer, FABRICATE (no commercial source) | Planned |
| VBS hydraulic oil | Food-grade mineral hydraulic oil, ISO 46, 1 gal | Planned |
| VBS oil penetrator | Hydraulic bulkhead fitting, depth-rated (NOT a cable penetrator) | Planned |
| VBS position sensor | Draw-wire position sensor, 500 mm travel, analog out | Planned |
| VBS pump module + mounts | Dedicated dry pump-module housing + printed/HDPE mounts | Planned |